We – EPG Group the largest worm gearbox, couplings and gears manufacturing unit in China with 5 distinct branches. For a lot more information: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
MY E Collection
- Technical specs:
|Max. Paper Size||mm||1200X780||1300*960||1500X1100|
|Min. Paper Measurement||mm||350X350||400*410||500X410|
|Max. Die-cutting Dimensions||mm||1180X760||1280*940||1480X1080|
|Max. Wor ept Strain||T||three hundred||three hundred||three hundred|
|Max. Paper Thickness||mm||1-7||1-seven||1-seven|
|All round Dimension||mm||6730*4000*2145||7250*4100*2145||7700*4600*2205|
- Characteristics of the device:
- The Bobst kind cut structure makes the cutting system motion like a scissor, it will realize a entire and simpler minimize.
- Major worm equipment employs alloy copper material, right after the experienced operator’s guide scraping remedy and strict common testing, it can guarantees the driving parts ten years existence.
- The main chains undertake imported British Renold manufacturer, the distinctions of 10 chains are much less than .2mm.
- The link in between equipment box and driving shaft adopts sleeve and pin framework ensuring a strong link.
The machine adopts frequency controller to attain stepless speed acceleration which can attain to 4500 times for each hour. In the course of actual production, it can normally operate at 3600 to 4000 occasions per hour according to the good quality of the board. If the high quality of the paper is excellent, a good operator even can run the device at 4200 occasions for each hrs with no sensation also hard.
As it is revealed in the image of the device, the equipment adopts rear component paper feeding approach which retains the operator absent from the die-reducing component. The mounting and adjustment of the die plate is also carried out outdoors of the die-cutting part with sensors and detectors at die-reducing portion to ensure that the device can not be started when the die-chopping plate is at adjustment position.
Aside from the sensors at die-slicing portion, there are sensor or method switches at window part to make the total device at checking standing to make sure its security.
- Procedure ease:
There is Male-equipment interface set up in the control panel which will shows the basic safety status of the machine as properly as malfunctions to facilitate the operator. Digital camera is also installed in front of the operator for him/her to check the procedure status at the delivery portion.
- Principal Constructions and Crucial Substance Used
- Four Principal Large Parts:
They are referring to: bottom station, shifting platform, higher platform and machine wall. The base station is created of gray solid iron -HT 200 the relocating system is ductile iron – QT 42-10 and the device wall is high quality A3 steel.
- Main Push:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment types a moving set to make sure secure pressure out set of not much less than three hundred tons.
The content for the worm shaft is 40Cr with quenching remedy and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Part:
The drive is transferred via crank rod to pendulum which will carry the moving system to transfer up and down to achieve die-lower and creasing purpose.
The pendulum is created of higher high quality ductile iron. The pendulum axis is completed by induction harden with surface area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 type computerized die-reducing and creasing equipment. Compared with automatic die-slicing and creasing equipment which is utilized for cardboard die-cutting, this variety of semi-computerized die-slicing and creasing machine is primarily used for corrugated board which wants significantly less force for die-slicing, in this case very some producers have created smaller width on the pendulum and more compact diameter on the pendulum shaft. We hold wider pendulum and bigger diameter on its shaft to make our equipment previous for a more time life.
The die-slicing plate uses 7 mm 75 Crl plate which has more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make sure the boarding conveying correct and stable.
The device employs gripper bar type with 12A prolonged joints chain which is less in weight and much less shock to the intermittent device below the precondition to ensure the strength of the chain. The brand name of the chain is Remold U.K with higher specific and high quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- gentle in fat and substantial in energy.
- Electric powered Part
The electrical elements are made and assembled according to the European CE normal and uses planet wide known brand merchandise.
- Set up of Die
The die mounting and dismounting adopts facet withdrawing methods which time preserving and effortless for procedure.
There are two methods for the fixation of the die-both by bolt or clippers which are subject to customer’s tips.
The chase loc ept is pneumatic which is easy, convenient and reputable.
- Particular People of Our Machine:
- Clever And Unique Entrance Lay Design:
In contrast with the card board sheet, the corrugated board has much more toughness. If the corrugated board abnormally reaches to the front lay, it will hurt the front lay and the gripper bar when the entrance lay reaches to its greatest position.
Typically the producers will install sensors on this component to stop the device when the paper is fed abnormally to the entrance lay. Even so, when the equipment is managing at the large speed, the inertia will bring the machine to operate for a while to make the front lay to its maximum point and then also harm the entrance lay and the gripper bar.
Our special layout is that when the irregular board feeding occurs and getting detected, the entrance lay can never reaches to its highest point which can make cost-free from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our particular style, so there is no photo to be proven listed here.
- Optional Shipping and delivery System:
According to the requirement of the consumer we can do the shipping and delivery platform both square kind or E type (as revealed in the image) . If the customer has adequate pallets, he can choose sq. type. If the client does have enough pallet, he can select, E sort system for which will also provide 4 shipping and delivery trolleys.
- Pneumatic Preloading and Lifting Step Unit:
The preloading unit is pneumatic pushed. When one particular paper measurement is set, when you do other pile of preloading, there is no hassle of you to reset the preloading gadget, you can just push the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Quite some of the die-reducing equipment producers use immediate feeding strategy which is the operator will feed the board right to the mouth of the gripper. What we have identified that the feeding time to the gripper is only .3 seconds which can make the board feeding work hard and inaccurate.
Our device employs an additional dance roller feeding program whose board feeding time can be lengthen to .6 2nd. Together with the conveying components it makes an less difficult operate of the operator and faster in effectiveness of the device.
For case in point: If an operator operates the direct feeding semi-automated die-slicing machine at 3300 sheets per hour, he can easily operate our machine at 3700 – 4000 sheets for every hour.
- Conveying Portion:
The board obtained by the dance roller will go through a conveying portion with belt conveying and belt urgent which tends to make the board becoming pressed before reaching to the front lay.
Just before the board reaches to the front lay, he will be repositioned by the aspect lay.
By these methods, the board conveyed by the dance roller will be far more exact and stable when they get to to the gripper bar.
There is also detector to detect the standing of the board. If board does not occur to the front lay at regular placement, the detector will send out indicators to stop the device.
|Name||Brand name and Origin||Remarks|
|Bearing||SKF Swiss||Important component|
|IKO Japan or HangZhou, China||Not key part|
|Chain||Renold U.K||Major Chain ( Discrepancy of considerably less than .2 mm for per ten chains of equipment chain size)|
|CHOHO Japan||Other Chain are Choho Japan|
|Picture Electric powered Change||Fotek ZheJiang|
|Primary Motor||Siemens||Joint Undertaking|
|Pneumatic Elements||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and delivery||CPG ZheJiang|
/ The use of original tools manufacturer’s (OEM) element quantities or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our firm and the shown substitute elements contained herein are not sponsored, accepted, or made by the OEM. /